The common pitfalls

Modern non-linear loads such as VSDs, LED lighting, UPS, EV chargers and IT equipment inject harmonics that overheat transformers and cables, trip breakers, inflate demand charges, and can breach network emission limits. Power factor is often left uncorrected or corrected with the wrong technology, creating resonance risks. Many sites only discover the problem after equipment failures, nuisance tripping, or a formal notice from the network operator. Spot measurements rarely capture the full picture because distortion varies with load.

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